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◆ Quality Series · Part 7
In short: the pouch seal is a quality attribute, not just packaging — and for iodine it carries a second job: protecting available iodine across a 36-month shelf life. This is where a swabstick differs most from a simple prep pad.

How we test the seal

Every batch goes through a seal-integrity test to confirm there is no leak path. A swab that passes here is one whose iodine can not quietly escape on the shelf.

Light-proof barrier film

Iodine is both volatile and light-sensitive. A lesser film would let it migrate out and let light break it down. The pouch is a light-proof barrier laminate chosen to keep the cotton head saturated at the correct available iodine until the moment it is opened.

36-month stability

Shelf life is not assumed — it is backed by a 36-month stability programme. Retention samples are observed across the product's life, and the release criterion is strict: available iodine must still be 4.5–5.5 g/L at 36 months. Iodine decay over time is the core thing this control protects against. Protect the seal and the film, and you protect available iodine, pH and fluid content over time.

For buyers — what to ask for: confirmation that seal / leak testing is run on every batch, the stated shelf life with storage conditions, and the 36-month stability data showing available iodine still in band.

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